Manufacturing Services

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The QLS Sales Team

With an average of over 30 years experience in the semiconductor industry, the QLS team is a trusted advisor to companies designing SOCs and ASICs. Though all technical support is provided directly from our Partners, QLS will continue to support your project through to successful completion.

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Manufacturing Services

Quantum Leap Solutions offers Manufacturing Services. Outsource your ASIC or SOC manufacturing through QLS.  We can provide the foundry interface to TSMC and GlobalFoundries and manage your supply chain and inventory.  Let us manage your supply chain in a cost effective offering.

  • Wafer supply
  • Package design and qualification
  • Package assembly
  • Test Engineering
  • Quality
  • Yield analysis and improvement
  • Logistics

    • Quantum Leap Solutions offers Manufacturing Services by Ensilica

    EnSilica operates as a fabless semiconductor company, outsourcing all manufacturing to selected partners while managing these partners with a dedicated in-house team of experts. This team includes specialists in wafer manufacturing, packaging, test engineering, quality, and logistics, led by a veteran with over 30 years of industry experience. EnSilica's supply chain management encompasses activities from wafer foundry to customer shipment, ensuring reliability, process data monitoring, continuous improvement, and safe launch during ramp-up. Their strategy focuses on technical excellence, customer satisfaction, and cost-effectiveness, leveraging successful partnerships with foundry, assembly, test, and qualification partners.

    Manufacturing Services Offerings

    Ensilica Manufacturing Services

    EnSilica's key manufacturing partners include foundry, assembly, test, and qualification partners. These partners are selected based on their best-in-class capabilities, previous experience, locality, capacity, and capability. EnSilica ensures that these partners meet international certifications and established systems such as ISO9001, ISO14001, TS16949, and ISO17025. The approval process involves audits, visits, questionnaires, and regular review meetings to monitor supplier performance and reliability

  • Supply Chain Overview: EnSilica's supply chain management focuses on mass production, industrialization, automotive quality assurance, and design phase support. Key activities include reliability monitoring, process data assessment, PCN/PTN handling, continuous improvement programs, safe launch during ramp-up, and qualification planning. The slide also highlights control plans, customer quality management, and failure analysis support.

  • Supplier and Customer Quality Management: Supplier quality management ensures products meet high standards by communicating requirements, monitoring performance indicators, addressing quality issues, and managing change notifications. Customer quality management focuses on adherence to customer specifications, process improvements, and a robust RMA process. EnSilica uses both suppliers and certified independent failure analysis laboratories to meet industry norms.

  • RMA Process and Reporting: The RMA process involves completing requests, tracking batch history, retesting returns, proposing resolutions, and ongoing investigations. Reporting includes metrics such as time to issue RMA numbers, confirmation of batch history, shipment delays, acknowledgment of parts, and corrective actions. The flowchart details steps from initial report to final actions.

  • Traceability and Yield Analysis Tools: Traceability involves programming ASICs with unique serial numbers stored in OTP, Fuses, or Flash. Product labeling includes part numbers, reel quantity, lot code, supplier code, manufacturing date, and delivery address details. Yield analysis tools compare methods like Part Average Testing and Good Unit Post Test, using histograms and circular matrix charts to highlight outliers and trends.


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